Machine Introduction
The machine vacuum-feeds soybeans through pipes, eliminating the need for manual feeding. The machine dispenses a measured amount of soybeans into the grinder’s inlet. The first grinder separates the soy milk from the soy pulp, then adds water and stirs the pulp. The second grinder draws in the pulp and grinds it again to extract more soy milk. This two-stage automatic grinding process extracts more soy milk. The soy milk is then pumped into two boiling tanks. After boiling, the soy milk flows out through an outlet and is collected in a stainless steel container. A coagulant is added to the soy milk to create tofu pudding. The tofu pudding is then scooped into a tofu pressing basket, and the machine is turned on to press the tofu.
Tofu Forming Process: From Coagulation to Final Pressing
Tofu forming is a critical stage in soy food manufacturing. Proper control of coagulation, curd setting, and pressing directly determines tofu texture, yield, and product consistency. The standard tofu forming process can be divided into three key steps.
1. Addition of Coagulant (Protein Coagulation)
The first step in tofu forming is the controlled addition of a coagulant to cooked soybean milk. The coagulant is added according to a specific ratio and method, causing dissolved soybean proteins to transform from a colloidal state into a gel network.
This step is one of the most important processes in tofu production. The type of coagulant, dosage, mixing method, and temperature all directly affect protein coagulation efficiency, gel strength, and final tofu quality.
2. Curd Setting and Tofu Curd Formation
After the coagulant addition is completed, protein coagulation continues even though mixing has stopped. At this stage, the protein network structure is still weak and requires a resting period to fully stabilize and complete gel formation.
Typical curd setting times vary depending on the coagulant used:
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Nigari (magnesium chloride) tofu: approximately 20–25 minutes
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Gypsum (calcium sulfate) tofu: approximately 30 minutes
During this stage, the process should remain undisturbed. Excessive movement or vibration can damage the forming protein gel network, resulting in internal cracks, weak coagulation, poor structure, and irregular tofu appearance.
3. Pressing and Final Tofu Forming
Once the tofu curd is fully set, it is transferred into forming molds or pressing boxes. Through controlled pressure, excess whey is removed, allowing the tofu curd to bind more closely and form a solid block.
Proper pressing ensures that the tofu achieves the desired moisture content, elasticity, and firmness. The pressure and pressing time must be carefully adjusted according to product type, such as soft tofu, firm tofu, or tofu for further processing.
